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Heavy-Duty Welded Machine Bases & Frames | Precision-Built for Industrial Stability
    发布时间: 2020-03-20 17:07    

Custom-Engineered Welded Structures for Press Brakes, CNC Machining Centers, Injection Molding Machines & Beyond – Full Service from Welding to Final Finish

Heavy-Duty Welded Machine Bases & Frames | Precision-Built for Industrial Stability

Introduction: Where Industrial Strength Begins

Every high-performance machine relies on a foundation of uncompromising rigidity. At [Your Company Name], we engineer and fabricate heavy-duty welded bases, frames, and structural components that form the critical backbone of industrial equipment. Whether you manufacture hydraulic presses, CNC woodworking centers, plastic injection molding machines, or automated systems, our integrated welding, stress-relieving, blasting, and painting services deliver monolithic structures built to resist deflection, dampen vibration, and endure decades of demanding operation.

Core Applications: Precision Foundations for Critical Machinery

We specialize in large-scale welded fabrications for:

  • Press Brake/Punch Press Beds & Frames

  • CNC Machining Center Bases & Columns (Wood, Metal,      Composite)

  • Injection Molding Machine Platens &      Foundations

  • Industrial Automation Framing & Support      Structures

  • Test Equipment Bases & Reaction Frames




Your Single-Source Advantage: Integrated Manufacturing Process

1. Advanced Welding & Fabrication

  • Materials Expertise: High-tensile steel (S355JR, A572 Gr.50),      stainless steel, wear-resistant grades.

  • Robotic & Precision Manual Welding: Submerged Arc      Welding (SAW) for deep-penetration seams, MAG/GMAW for complex joints.

  • Jig & Fixture-Based Assembly: Ensures dimensional      accuracy (±1.5mm/m) for bolt-hole patterns, guideways, and mounting      surfaces.

  • Scale Capacity: Components up to 30+ tons | 15m length | 4m      width.

2. Critical Stress Relief Heat Treatment

  • Vibration Aging (VSR) / Thermal Oven Treatment: Eliminates residual      stresses from welding, preventing warping & ensuring long-term      geometric stability.

3. Surface Preparation & Protection

  • Abrasive Blasting: SA 2.5 (Near-White Metal) cleanliness for      optimal coating adhesion.

  • Industrial-Grade      Painting:

    • Epoxy primers + polyurethane topcoats (RAL/PPG       colors).

    • Custom thickness (80–250μm) per operational       environment.

4. Machining & Finishing (Optional)

  • On-Site Machining: Milling, boring, drilling of mounting faces/features.

  • Way-Scraping & Grinding: For precision      slideway surfaces.




Why Global OEMs Trust Our Structural Solutions?

✅ Deflection Control Engineering

Finite Element Analysis (FEA)-optimized ribbing, gusseting, and wall thickness to achieve ≤0.02mm/m static rigidity under load.

✅ Vibration Damping Design

Sand-filled cavities, tuned mass dampers, and constrained-layer damping options for critical applications.

✅ ISO-Certified Workflow

  • Quality Management: ISO 9001:2015

  • Welding Standards: ISO 3834-2 / EN 1090 (EXC 3/4)

  • Coating Durability: ISO 12944 (C4/C5 environments)

✅ Total Cost Efficiency

  • Eliminate logistics/interface costs with integrated      “weld-to-install” service.

  • 30–40% faster lead times vs. traditional      cast/fabricated hybrid solutions.




Industry Use Cases: Built for Real-World Demands

  • Press Manufacturer: 1,500-ton hydraulic press      frame with ≤0.1mm parallelism tolerance on slide mounting surfaces.

  • CNC Router OEM: Vibration-damped welded base for 5-axis      wood center (surface finish Ra ≤1.6μm achieved). Parallelity less than      0.02mm per meter

  • Plastics Machinery Builder: Injection molding      machine platen (4m x 2.5m) with integrated heating channels.